Vortex

The maximum pressure (pmax) and temperature (tmax) ratings of Vortex Flow Meters vary depending on the model:

1. For Standard Applications: Up to PN 16, PN40 PN64 with a maximum temperature of 260°C  .
2. For High-Pressure and High Temperature Applications: Supports up to 100 bar with temperatures reaching upto 400°C  .
3. For Low-Pressure or Compact Applications: Rated up to 20 bar with a temperature limit of 80°C .

Vortex Flow Meters are versatile devices capable of accurately measuring the flow of various liquids across industrial applications. They are particularly effective for clean and low-viscosity fluids. Common media measured by Vortex Flow Meters include:

1. Water (Chilled or Hot): Suitable for HVAC systems, district cooling, and heating applications.
2. Ultra-pure Water: Ideal for industries requiring high-purity water, such as pharmaceuticals, electronics, and semiconductor manufacturing.
3. De-ionized Water: Commonly used in laboratories, power plants, and chemical processing facilities.
4. Glycol Mixtures: Frequently applied in cooling systems, refrigeration, and industrial heat transfer processes.
5. Solvents & Acids: Designed to handle various chemical substances in industries like petrochemicals, wastewater treatment, and chemical manufacturing.

Vortex Flow Meters provide reliable performance across these applications due to their robust design and accurate flow measurement capabilities.

Multivariable Vortex Flow Meters measure more than just the flow rate; they also capture temperature and pressure data to calculate the mass flow rate of gases, liquids, or steam. By integrating these measurements at a single point in the process line, they offer greater accuracy compared to stand-alone flow meters. Additionally, combining three types of measurement in one device reduces installation and maintenance complexity while saving costs.

We offer the DVE Vortex Flow Meter and the DVH Vortex Flow Meter with inline installation capabilities through ANSI Flanged or Wafer-Types. Both models provide reliable mass flow measurements for various applications. To know more, contact us or read more about our Multivariable Vortex Flow Meters here.

Vortex Flow Meters are widely used across various industries for their accurate and reliable flow measurement capabilities. They are particularly effective for measuring the flow of liquids, gases, and steam in applications that require durability and minimal maintenance. Some common industries that utilize Vortex Flow Meters include:

1. Food & Beverage: Used for monitoring the flow of water, steam, and other liquids in food and beverage processing for efficient production and quality control.
2. Chemical & Petrochemical: Ideal for measuring the flow of solvents, acids, and other chemicals in manufacturing and refining processes.
3. Energy Industries: Applied in power plants and energy production facilities for steam and condensate flow measurement, ensuring efficient energy management.
4. Metallurgy: Used for cooling water flow monitoring and controlling steam in metallurgical operations.
5. Pharmaceuticals: Ensures precise measurement of purified water, steam, and other fluids during pharmaceutical manufacturing processes.
6. Oils & Fuels: Suitable for monitoring fuel consumption and flow rates in refineries, pipelines, and fuel storage facilities.
7. Steam Measurement: Commonly applied in steam distribution systems to optimize energy use and maintain system performance.

Vortex Flow Meters offer numerous benefits, making them a reliable choice for flow measurement in various industries. Some key advantages include:

1. Versatility: Suitable for measuring gases, liquids, and steam in diverse applications.
2. Cost-Effective: Offers a low to medium initial setup cost compared to other flow measurement technologies.
3. Low Maintenance: Requires minimal maintenance when used with clean media due to the absence of moving parts.
4. High Accuracy and Reliability: Delivers consistent and accurate flow measurements.
5. Long Service Life: The lack of mechanical components ensures longevity and reduced wear and tear.
6. Flexible Installation: Can be installed in any position when the pipeline is full, allowing flexible installation.
7. Stable Performance: Unaffected by changes in temperature, pressure, density, or viscosity of the media, maintaining measurement accuracy.
8. No Heat Tracing Required: Unlike differential pressure orifice meters, Vortex Flow Meters do not require impulse line heat tracing, reducing operational complexity.
9. Minimal Pressure Loss: Ensures low to medium pressure loss, maintaining system efficiency.

While Vortex Flow Meters offer reliable and accurate flow measurement for many applications, they come with certain limitations, including: 
 

1. Limited to Low-Viscosity Media: Not ideal for measuring high-viscosity fluids or slurries.
2. Not Suitable for Coating or Crystallizing Media: Media that tends to coat or crystallize can interfere with sensor performance.
3. Additional Components May Be Needed: Strainers or filters may be required to protect the meter from debris.
4. Reduced Accuracy at Extreme Flow Rates: Accuracy may decrease at very high or very low flow velocities.
5. Incompatible with Pulsating Flow: Not designed for applications with significant flow pulsations or irregular flow patterns, as pulsating flow disrupts stable vortex shedding, leading to signal noise.
6. Straight Pipe Requirements: May require long, straight pipe sections upstream and downstream to ensure accurate measurements. Straight pipe requirements typically: 15–20D upstream, 5–10D downstream (D = pipe diameter).
7. Limited for Batching Applications: Typically, not the best choice for applications requiring precise batching capabilities

Yes, Vortex Flow Meters are well-suited for measuring steam flow, including saturated and superheated steam, due to their ability to handle high temperatures and pressures.

Selecting the right Vortex Flow Meter involves considering factors such as pipe diameter, flow velocity, process temperature, and pressure. Evaluating these parameters ensures accurate measurements and reliable performance in industrial and commercial applications.

When selecting the installation environment for a vortex flow meter, factors like temperature extremes, humidity, and exposure to chemicals play a crucial role. In harsh environments, corrosion-resistant materials like stainless steel are recommended for durability. For clean, controlled environments, standard models are often sufficient. Evaluating these conditions ensures optimal performance and longevity of the meter.